PolyMerge - Your machine builder for plastic welding machines for plastic welding like circular friction welding, infrared welding, hot plate welding, thermal contact riveting, ultrasonic welding...

    PolyMerge, machine building for plastic welding, PPA material, infraredwelding, welding process, circular friction welding, electronic, CircleMerge, circular welding, ThermMerge,

    Fuel tank

    Finishing lines for plastic fuel tanks and filler pipes

    PolyMerge, machine building for plastic welding, PPA material, infraredwelding, welding process, circular friction welding, electronic, CircleMerge, circular welding, ThermMerge,

    Ignition Key

    Welding machines for joining ignition key housings

    PolyMerge, machine building for plastic welding, PPA material, infraredwelding, welding process, circular friction welding, electronic, CircleMerge, circular welding, ThermMerge,

    Parking sensors

    Punching and welding systems for processing bumpers and PDC sensors

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    PolyMerge, machine building for plastic welding, PPA material, infraredwelding, welding process, circular friction welding, electronic, CircleMerge, circular welding, ThermMerge,

    Simply Welding.

    We, PolyMerge GmbH, are your reliable partner when it comes to machines for plastic welding.

    We focus on your requirements and advise you regardless of the welding technique.

    We offer all common plastic welding processes and cooperate with you to select the optimal welding operation for your needs. We offer solutions, not “just” machines. You don't need to be an expert in plastic welding to collaborate successfully with us.

    Innovative

    We are solution-oriented and focus on YOUR requirements, as well as on the construction of the machine.

    Competent

    Our qualified team has 25 years of experience and can offer a proven solution

    Agile

    Thanks to our high real net output ratio, we are flexible and independent; we focus on fulfilling YOUR wishes

    Our Services

    PolyMerge, machine building for plastic welding, PPA material, infraredwelding, welding process, circular friction welding, electronic, CircleMerge, circular welding, ThermMerge,

    Development

    We would be happy to assist you with the design of your product in a way that is suitable for welding and to work with you to develop a suitable production concept.

    PolyMerge, machine building for plastic welding, PPA material, infraredwelding, welding process, circular friction welding, electronic, CircleMerge, circular welding, ThermMerge,

    Assembly

    We also provide complex production systems from a single source, commissioning is carried out by our trained staff. Thus, the machine you receive is “ready to go”.

    PolyMerge, machine building for plastic welding, PPA material, infraredwelding, welding process, circular friction welding, electronic, CircleMerge, circular welding, ThermMerge,

    Service

    Our service team supports you worldwide via remote diagnosis, as well as personally on-site.

    Current

    PolyMerge, machine building for plastic welding, PPA material, infraredwelding, welding process, circular friction welding, electronic, CircleMerge, circular welding, ThermMerge,

    PolyMerge optimises circular friction welding of small and non-symmetrical components, e.g. for electronics, sensors and actuators

     

    PolyMerge, machine building for plastic welding, PPA material, infraredwelding, welding process, circular friction welding, electronic, CircleMerge, circular welding, ThermMerge,

    Infrared welding is a well established welding technique for polymers. The method offers clearly multiple advantages over a contact based heat mechanism. Both, systems based on metal foil and based on glass emitters suffers from systematic limitations. Surprisingly the technologies has not changed for a decade, this was reason enough for us, to develop a modern alternative:

    Our work leads into a setup based on ceramic emitters produced in an 3D printing process. The result is: flexible in design, high emitter performance, superb lifetime…

    PolyMerge, machine building for plastic welding, PPA material, infraredwelding, welding process, circular friction welding, electronic, CircleMerge, circular welding, ThermMerge,

    Demonstration of a robot-based tank production plant for the flexible machining of fuel tanks. The machine has a camera system for automatically detecting the welding position and a thermal camera for quality control.